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Posted 04/07/2023 by BINIC ABRASIVE

The Wet Sanding Process - what it is and why do we do it?


The Wet Sanding Process - what it is and why do we do it?

Wet sanding is a technique commonly used for auto body work, used by DIY car enthusiasts to achieve a smooth, flawless finish on car paint. It involves sanding the painted surface with a sandpaper, lubricated with water or a specialized solution. Wet sanding is a critical step in the automotive painting process, as it helps to remove paint imperfections and prepare the surface for polishing and waxing. In this article, we will discuss what wet sanding is, why it is important, and the steps involved in the process.

 

What is Wet Sanding?

Wet sanding is a process of using wet sandpaper to remove imperfections on a painted surface, including dust nibs, orange peel, and other blemishes that may occur during the painting process. Wet sanding is different from dry sanding, which involves sanding the painted surface without any lubrication, and can cause scratches and swirl marks on the surface. Wet sanding, on the other hand, uses water or a specialized solution to lubricate the sandpaper, which reduces friction and prevents damage to the paint.

wet sand car

Why You need Do It?

Wet sanding is an essential step in the automotive painting process, as it helps to achieve a smooth, flawless finish on car paint. The following are some of the reasons why you should consider wet sanding your car:

  1. Remove Paint Imperfections:

Wet sanding helps to remove paint imperfections, such as dust nibs, orange peel, and other blemishes that may occur during the painting process. These imperfections can be unsightly and affect the overall appearance of the car.

  1. Improve Gloss and Shine:

Wet sanding can also help to improve the gloss and shine of the paint. By removing imperfections, the surface becomes smoother and more reflective, which results in a deeper, more vibrant color.

  1. Prepare Surface for Polishing and Waxing:

Wet sanding prepares the surface for polishing and waxing by removing imperfections and creating a smooth, even surface. This ensures that the polishing and waxing process is more effective, resulting in a more durable and long-lasting finish.

 

Steps to Wet Sanding

Wet sanding may seem like a daunting task, but with the right tools and techniques, it can be a straightforward process. The following are the steps involved in wet sanding your car:

 

Step 1: Gather the Necessary Materials

Before you begin wet sanding, you will need to gather the necessary materials. These include:

  • Sandpaper:Wet sandpaper comes in different grits, ranging from coarse to fine. The grit you choose will depend on the imperfections you need to remove and the level of finish you want to achieve. Coarse grits, such as 60 or 80 grit sandpaper, are used to remove heavy imperfections, while finer grits, such as 220 or 400 grit sandpaper, are used for polishing and creating a smooth finish.

Here is a list of the different grits of sandpaper and their uses:

Grit NumberCoarsenessUses
60-80CoarseRemoving heavy paint, rust, and blemishes from metal surfaces
100-150MediumSmoothing rough wood surfaces and removing minor imperfections from metal surfaces
220-400FineSanding between coats of paint or primer to create a smooth surface
600-800Very FineSanding the final coat of paint or primer to achieve a smooth finish
1000-1500Ultra FineWet sanding to remove scratches and blemishes and achieve a high-gloss finish

 

  • Water or a Specialized Solution:You will need to lubricate the sandpaper with either water or a specialized solution. The solution is designed to reduce friction and prevent damage to the paint.
  • Sanding Block:A sanding block is a tool used to hold the sandpaper and apply pressure evenly across the surface. This ensures that the sanding is consistent and prevents uneven sanding.
  • Bucket: You will need a bucket of water or solution to rinse the sandpaper and keep it lubricated.
  • Microfiber Towel:A microfiber towel is used to dry the surface after sanding and wipe away any excess water or solution.

wet sanding paper

Step 2: Prep the Surface

Before you begin wet sanding, you need to prepare the surface. This involves washing the car to remove any dirt or debris and drying it thoroughly. You should also mask off any areas you don’t want to sand, such as trim, badges, or other areas that should not be sanded.

 

Step 3: Begin Sanding

Once the surface is prepared, it’s time to start wet sanding. Begin by folding the sandpaper into quarters and dipping it into the water or solution. Place the sandpaper on the surface and apply gentle pressure, moving in a back and forth motion. Keep the sandpaper lubricated by dipping it into the water or solution as needed.

Start with a coarse grit sandpaper, such as 60 or 80 grit sandpaper, to remove any heavy imperfections. Use a sanding block to apply even pressure across the surface, and avoid sanding in one area for too long to prevent damaging the paint. Rinse the surface and the sandpaper frequently to remove any debris and keep the surface lubricated.

Once the heavy imperfections are removed, move on to a finer grit sandpaper, such as 220 or 400 grit sandpaper, to create a smooth, even surface. Use the same technique as before, keeping the surface lubricated and applying even pressure across the surface. Rinse the surface and the sandpaper frequently to remove any debris and keep the surface lubricated.

 

Step 4: Check the Surface

After sanding, it’s important to check the surface for any remaining imperfections. Use a light source, such as a flashlight, to inspect the surface for any scratches, swirl marks, or other imperfections. If you notice any imperfections, repeat the sanding process with a finer grit sandpaper until the surface is smooth and even.

 

Step 5: Polish and Wax

Once the surface is smooth and even, it’s time to polish and wax the surface. This will help to bring out the shine and protect the surface from future damage. Apply a small amount of polish to a foam pad or cloth and work it into the surface in a circular motion. Follow up with a coat of wax to protect the surface from UV rays, weather, and other environmental factors.

 

Conclusion

Wet sanding is an essential step in the automotive painting process, as it helps to achieve a smooth, flawless finish on car paint. It can remove imperfections, improve gloss and shine, and prepare the surface for polishing and waxing. Wet sanding may seem like a daunting task, but with the right tools and techniques, it can be a straightforward process. By following the steps outlined in this article, you can achieve a professional-quality finish on your car paint.


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