Chevron Conveyor Belts Importance and Benefits

With an increasingly competitive business climate and developing client needs, plant owners must modernize their facilities. Many of them are undertaking significant improvements to their facilities in order to remain competitive and provide a consistent supply of products.

If you’ve decided to add a conveyor to your plant or to make improvements to an existing one, a Chevron conveyor belt might be what you need. Chevron belts are an essential component of a wide range of bulk-handling equipment. Despite their crucial role, little is known about them technically. 

As a result, it is even less clear why some chevron belts are more efficient and trouble-free than others. This blog outlines the various production processes, how they affect reliability, and how to prevent getting ripped off.

Getting to grips

Except for belts with cleats, there are two types of profiled rubber conveyor belts. The most prevalent are those with chevron-patterned profiles that measure 15mm to 32mm above the belt surface. Chevrons direct and manage the flow of loose materials such as sand or tiny aggregates, for example.  The second most popular form is belts with low profiles, which are often little more than 5mm.

A typical issue: profiles that split and finally separate from the base belt.

One of the most prevalent issues faced by many operators is high chevron conveyor belts, which can become partially detached or completely pulled off. Another typical issue with both high and low-profile belts is that the profiles wear out too quickly. These issues stem from both the production procedures and the rubber compounds employed.

A slippery slope

The two most popular strategies for keeping rubber prices to an absolute minimum are the use of recycled rubber (typically of very doubtful provenance) and the use of inexpensive ‘bulking’ fillers such as chalk to replace a portion of the rubber polymers in the rubber compound. Another approach is the burning of discarded rubber automobile tires to produce a low-cost type of carbon black. 

Carbon black makes up around 20% of the rubber compound, which has a significant influence on the entire cost of manufacturing a conveyor belt. Good-grade carbon black is produced by burning oil in a tightly regulated, low-oxygen atmosphere until combustion is incomplete. 

However, burning discarded automobile tires not only pollutes the climate but any oils and greases present in regenerated materials, as opposed to excellent grade carbon black, will have a negative impact on the physical qualities of the rubber.

Pattern type

Chevron conveyor belts are normally available with open or closed ‘V’ designs carved into the skin. These patterns assist conveyor belt specialists in evaluating various types and assessing them based on their post-installation usage.

Depth of the Pattern

The V-shaped designs vary in height and dimension. The pattern’s depth normally runs from 15mm to 25mm. Again, the varied scale of the pattern makes chevron conveyor belts suitable for a variety of applications. Typically, the higher the design from the base belt surface, the more likely the belt will be utilized at an inclined angle. The patterns ensure that the objects are transported securely and secured into position.

The Importance of Chevron Belt Conveyors

Adding a conveyor belt may significantly increase the efficiency of your factory. Chevron Conveyor Belt enables faster material and product flow, resulting in less downtime and more money for your organization.

Chevron Conveyor Belts can improve manufacturing safety by reducing the need for manual activity. Here are some of the benefits of installing a conveyor belt in your factory.

Increasing output

Machines can do jobs far faster than humans can. If you utilize a chevron belt to transport your items, you won’t have to worry about your employees’ speed or capacity to lift hefty loads. Alternatively, you may use machines that can move hundreds of pounds of goods and make deliveries in seconds. This simple belt conveyor improvement allows you to lift and move more goods quicker.

Controlling danger

Falling and lifting are the two most prevalent causes of injury among manual laborers. Workers must strike a balance between productivity and safety, especially while transferring products between levels. Your team is always walking a tightrope as they strive to locate the sweet spot. The likelihood of a fall endangers the integrity of materials and puts your staff at risk of being out of commission for a few days or perhaps permanently.

A heightened ability to move

Being unable to access particular portions of a new website might cause problems. The lightweight structure of the chevron belts enables them to reach unreachable locations, even in the harshest terrain. The Chevron conveyor belt is available in several forms, and some may even be handled remotely, allowing your team to focus on the work at hand rather than grappling with heavy gear.

Cost-savings

The Chevron Belt will save you a lot of money since it increases productivity and reduces the danger of workplace injuries. You can do more work in less time and position yourself tactically, regardless of any topographical or geographical elements that would normally make particular areas inaccessible. This permits you to go to your destination without encountering any unnecessary obstacles. Chevron belts pay for themselves more than once because of the higher return on investment from each project.

Key Takeaway

Consider installing a Chevron conveyor belt if the time it takes to transport products is affecting your company’s efficiency and putting your employees at risk on a regular basis.

Few belt manufacturers can provide profiled belts that accomplish what they are supposed to do and offer the highest return on investment by providing the longest feasible operating life. Fortunately, although they are a very rare species, there are still one or two out there who continue to illustrate that chevron belts that are sturdy and last far longer than the ‘cheap’ imitations cost significantly less and are much less bother in the long run.