How to Choose the Right Cartridge Heater for Your Needs?
A cartridge heater is a major tool that large industries cannot function without. This revolutionary heating machinery heats metals, rubber, fluids, and other industrial applications. It is a cylindrical tube that converts electrical energy into thermal (heat) energy. A cartridge heater is mainly used to heat the metal parts by inserting the machinery into the drilled holes. They are highly in demand because of their flexibility and ability to heat the workpiece uniformly. This heating tool is actively used in chemical engineering, food production, and additive manufacturing industries. Having said that, there are various kinds of cartridge heaters available in the market in various forms and sizes. Here is how you can select the one that fulfills your needs.
Tips To Get The Right Cartridge Heater
Place of Installation:
Where do you plan to install the cartridge heater? It is the first question that should come to your mind before you go ahead to buy the tool. Once you have made up your mind, think about all the things that the heater will come in contact with. This is essential because not everything can withstand the amount of heat that will be exhaled by the equipment. Brass and aluminum are metals that can react negatively to tremendous heat, which could further lead to leakage and damage.
Apart from that, another thing to be considered is that there should be no contaminants in the place where you are considering installing the heater. The mould (plaster or wood) on the wall should not exceed 0.1mm in diameter so that the heating equipment fits in perfectly and functions better.
Speed of Functionality:
You can get your hands on the best tool if you are aware of your requirements. Yes, you heard that right! Every industry has a different requirement, the plastic manufacturing industry requires a tool that can respond quickly when activated. If you too are looking for a similar one then you should go for the machinery that has higher wattage, it ensures that the elements respond faster. Moreover, the higher-wattage heaters are more reliable and offer quality service. On the other hand, if you do not want a higher-speed tool, then go for a lower-wattage heater.
Maximum Temperature Capacity of the Cartridge Heater:
How much temperature can the cartridge heater reach? It is apt to consider the maximum heating capacity of the industrial application. You may be required to use it for various kinds of materials that require different heating conditions. Also, the workpieces may react differently, so considering the right kind of sheathing ( a close-fitting covering to protect something) is also essential. When dealing with high-temperature elements go for an INCOLOY covering (a covering made by mixing three metals nickel-iron-chromium). Not only will it increase the durability of the cartridge heater but also reduces the need for regular maintenance.
It is also essential to consider the quality lead wires that are apt for higher-temperature heating tools- fiberglass would be the best element for it. On the other hand, silicone or rubber would be a poor choice and may even hamper the performance of the heating tool.
Size of the Heating Cartridge:
Most of the heating tools are designed in a standard diameter, and most of them are pre-sized so it is essential to specify the correct fit. It will ensure that the tool gets easily installed. Some of the companies also offer small heating tools as well that slide easily into the drilled hole. It is the best you can get as the tool will easily fit into the tiny space and work effectively producing excellent service.
Quality and Specifications of the Tool:
Not all the heating tools are created in the same way. Different manufacturers have different styles of manufacturing machinery. So, before you make a decision check the tolerance, life expectancy, and warranty of the product in order to ensure that the product is reliable. Go for the one that is built with high-quality caliber. Also, make sure to check the efficiency and reliability of the tool through reviews, feedback, or customers who have already used the same company’s heater.
Customization:
The requirements of the users can vary and thus it is a great idea to get the tool customized in a way that suits your requirements best. Some of the options are that the users can choose to get the cartridge wire layout, watt density, length, temperature control, and diameter of the heating tool. This process will ensure that the heating equipment fits your bill and provides the best possible service.
Final Words:
There is a wide industry that requires cartridge heaters for various functions like metal heating, mold dyeing, and sealing bars. They come in different shapes, sizes, and voltages to fit the bill of different users. Hopefully, this post will help you pick the best cartridge heater that meets the requirements. If you are unsure about which heating tool is best suited for your business, then contact ‘Patel Heaters & Control Pvt. Ltd’. They will listen to your requirements, guide you throughout the process, and advise you which one to pick to boost your business.
Frequently Asked Questions:
What is a Cartridge Heater?
It is a tube-shaped industrial element that is used for heating various elements. The tube is inserted into the drilled holes to heat the given surface evenly. This equipment is used in metal, food, medical, aerospace, and packing industries among others.
What is the Cartridge Heater made of?
The heating tool consists of a resistance coil around the ceramic core that is encased around the metal sheath. The electrical energy is converted into the thermal energy that transfers from the coil to the metal sheath that heats up.
Are Cartridge Heaters Waterproof?
Yes, the heating tool consists of a threaded plug, a mounting bracket, and a shoulder among others. The waterproof coating ensures a guarantee of electric insulation in case the tool remains in a humid or wet environment for a longer period.
How Long Can a Cartridge Heater Last?
The normal life span of a cartridge heater can be up to 1000 hours. This sturdy tool is designed to function in harsh temperatures. Having that said, it’s life span depends on many important factors:
- Effective power and temperature control
- Heater watt density
- Snuggle fit of the cartridge heater
- Contamination- free space
In short, proper installation and maintenance of the tool can increase it’s durability.
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